Sea urchin spine structure inspires idea for concrete

Posted: 17th February 2012 by wayneadmin in concrete

By Jason Palmer
Science and technology reporter, BBC News

The precise structure of sea urchins’ strong spines has been unravelled – and the find may contribute to stronger concrete in the future.

The tough spines are known to be made of calcium carbonate, which has a number of naturally occurring forms, some more brittle than others.

X-ray studies now show they are built from “bricks” of the crystal calcite, with a non-crystalline “mortar”.

The results are reported in Proceedings of the National Academy of Sciences.

The spines serve as a defence against predators, hard and at the same time shock-absorbing. As a result of these properties, the spines are among the most-studied biomaterials.

But efforts to understand exactly how they are put together have yielded confusing results.

“Some people were arguing that the spine is a single crystal, and others who were looking at the mechanical properties were arguing that it’s more like a glassy material,” said senior author on the research Helmut Coelfen, from the University of Konstanz in Germany.

He told BBC News: “It still hasn’t been resolved.”

If the tough spines were single crystals, they should break cleanly along planes, as does mica or slate – but instead they break roughly, as glass or ceramic might.

To investigate further, the team started with sea urchin samples gathered in Beijing, looking at them with increasingly powerful imaging techniques.

Basic recipe

Along the way they gathered up expertise and collaborators from seven other institutions, starting with a standard light microscope, moving on to electron microscopes and then on to X-ray crystallography at the European Synchrotron Radiation Facility (ESRF) in Grenoble, France.

“We started using more high-power techniques to go further down in the structure, and the further we go down, the more different modes of architecture and different organisations we find,” said first author of the work Jong Seto, also from Konstanz.

The team discovered the bricks-and-mortar structure was made up of 92% calcite crystals (the bricks) bound together with 8% of calcium carbonate that has no crystal structure (the mortar).

This basic recipe builds up a range of structures that become apparent at different levels of magnification, making it what is known as a mesocrystal.

“With the help of these different techniques we were able to understand from the nanometre scale all the way to the millimetre scale how everything is arranged,” Dr Seto told BBC News.

Mimicking nature’s solutions to the material challenges that sea urchins face could be helpful also for us on land, Prof Coelfen said.

“The most obvious application… is building materials, to get fracture-rsesistant materials by just copying or trying to copy that building principle,” he explained.

“We are already working with two major international companies trying to improve the properties of concrete by trying to order the little nanoparticles in concrete to make it tougher and more fracture-resistant.

Construction spending reached $807B in November 2011

Posted: 18th January 2012 by wayneadmin in Uncategorized

Construction spending in the United States totaled US$807 billion in November 2011, the highest level since June 2010.

Home building, private nonresidential construction and public construction all increased compared to October, the Associated General Contractors of America reported in an analysis of new Census Bureau data.

Association officials cautioned, however, that public spending will drop even further in 2012 because of delays in enacting needed infrastructure bills and planned cuts to many federal construction programs.

“Several segments of construction appear to be climbing out of a hole,” said the association’s chief economist, Ken Simonson.

“The new year should reinforce recent year-over-year gains in apartment, power, manufacturing and private transportation construction. But, November’s upturns in single-family home building and public construction may not be sustainable.”

Simonson noted that total construction spending rose 1.2 per cent in November from October and 0.5 per cent from the November 2010 level.

Private residential construction posted increases of 2.0 per cent and 3.4 per cent, with gains in single-family, multi-family and residential improvements.

Private nonresidential construction spending inched up a negligible amount from October, but gained 4.5 per cent compared to November 2010.

The construction economist added that the uptick in private nonresidential construction from November 2010 was widespread, led by manufacturing, up 12.6 per cent; commercial (retail, warehouse and farm), up 12.0 per cent; private educational, up 10.0 per cent; private transportation, up 9.2 per cent; and power (including oil and gas), up 8.4 per cent.

Most public construction categories shrank over the past 12 month period, although the two largest had mixed results, Simonson observed.

Highway spending increased for the sixth straight month, by 1.9 per cent, but was 2.2 per cent below the November 2010 mark.

Public educational construction was up 0.5 per cent for the month and 2.8 per cent year-over-year.

“Public construction segments face stiff spending cuts in 2012,” Simonson cautioned.

Association leaders said planned cuts to a range of federal building and infrastructure construction programs were likely to hurt the construction industry even as private sector demand finally rebounds.

They noted that the federal budget for 2012 includes a more than six per cent cut for construction programs and added that Congress is years late in passing much-needed water, aviation and surface transportation legislation.

“If lawmakers don’t act swiftly, they risk undermining a long-awaited recovery for the construction industry that could put tens of thousands of people back to work,” said Stephen E. Sandherr, the association’s chief executive officer.

“These cuts aren’t helping balance the budget, but they are keeping a major segment of our economy in check.”

New Concrete Recipe Developed

Posted: 16th January 2012 by wayneadmin in Construction

BIRMINGHAM, Alabama — Researchers at Auburn University and the University of Alabama have teamed up to devise a new recipe for a concrete, one that has the potential to reuse a form of toxic waste, cut greenhouse gas production and introduce new technology to the world’s most common building material.

Jialai Wang at Alabama and Xinyu Zhang at Auburn are perfecting a process that takes a power plant by-product — coal ash — and uses it in place of cement in their recipe for concrete.

Their recipe also includes a futuristic ingredient, carbon nanotubes, and a new technique for making them. The nanotubes, which add strength, durability and conducting properties to the concrete, are produced by cooking an iron compound for 10 seconds in a microwave. The researchers have dubbed the result “Poptubes.” “It is very much like you cook the popcorn,” Wang said.

Concrete accounts for 70 percent of all construction materials globally. It has advantages such as easy application, but to make concrete you need cement. Cooking cement requires a lot of energy and results in the production of a large quantity of greenhouse gases.

Coal ash already sometimes is used as an additive in concrete, but most of the massive amount of coal ash generated nationwide is stored in landfills or ponds, where there is the potential for the trace toxic contaminants to leach into groundwater or wash into the environment, in the case of a catastrophic dam failure.

The Environmental Protection Agency is studying various ways that coal ash is reused to make sure the traces of heavy metal in it are bound up in the new applications and don’t leach out. Meanwhile, Wang, Zhang and fellow collaborators have received a $450,000 grant from the National Science Foundation to further the development of the concrete alternative. Their method of producing nanotubes also has drawn attention in scientific journals such as Nature. Current methods of producing nanotubes involve high temperatures and special sealed chambers filled with inert gas.

Adding carbon nanotubes to coal ash concrete not only strengthens the material, it allows the material to conduct electricity. Electric conductivity could be used to enhance melting of ice on bridges or airport runways. It also could be used to monitor the integrity of the structure, since damage would cause a disruption in conductivity.

A start-up company based on the technology, Carbon Nanotube Engineered Surfaces LLC, has been formed and is hoping to win funding through the Alabama Launchpad contest, a competition for start-ups seeking seed money.

Black Warrior Riverkeeper Nelson Brooke said he wants any plans to reuse coal ash carefully studied before being widely applied. A safe, proven method of recycling would be preferable to storing coal ash in ponds and landfills, Brooke said. But he said that would not, in his opinion, make up for coal’s environmental toll. “I certainly see red flags when coal ash is referred to as environmentally friendly or eco-friendly,” Brooke said.

Nanotubes also have provoked concern in some quarters, because with their tiny size they can pass through barriers of living cells, potentially causing inflammation or disease.

Back to Wayne Brothers.

Carolina Grading | Wayne Brothers Inc.In construction, Grading is the geographic treatment to ensure a level base, or one with a specified slope, for construction work such as foundations, roads, railways, and surface drainage.  Grading the land surface before starting a construction project is essential to the longevity and stability of the structure.  Without properly grading the site before the construction of the structure, you run the risk of the structure being extremely unstable and the possibility of the structure collapsing.

Wayne Brothers Inc., the Premier Carolina Grading and Site Development Company, has years of extensive experience in the field of Land Grading and Site Development.  With the use of computer-aided takeoffs and laser-guided technology, Wayne Brothers Inc. are able to achieve the most accurate grading possible by eliminating the guesswork involved with grading estimates.

Junkyard rebuilding after fire destroys business

Posted: 12th September 2011 by wayneadmin in Construction
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Construction workers from Wayne Brothers Inc. work on the newly poured concrete floor during the rebuilding phase at the 109 U-Pull-It used auto-parts store in Winston-Salem. A fire struck the business on Jan. 28.

Nearly seven months after a fire destroyed their business, employees of 109 U-Pull-It junkyard are still pulling together to rebuild on Thomasville Road.

Construction has begun on a warehouse building that will also house office space.
“We’re going a little bigger and a little better,” said Bob Young, who owns 109 U-Pull-It with his business partner, Ted Ashley.

The fire, which started the afternoon of Jan. 28, caused an estimated $18,000 in property damage to the building and $500,000 to its contents, the Winston-Salem Fire Department reported Jan. 31.

A fire department investigation found that an employee was cutting an exhaust pipe when sparks from the saw ignited gasoline leaking from a vehicle.

Deputy Fire Marshal Norman Mitchell said at the time that the fire was found to be accidental, and there were no injuries.

Young estimated his losses at $1.5 million……….Read More

(Information provided by: http://www2.journalnow.com/news/2011/aug/21/wssunbiz03-junkyard-rebuilding-after-fire-destroys-ar-1315870/)

Concrete Contractor: Why You Need One

Posted: 21st August 2011 by wayneadmin in Construction, concrete
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Concrete Contractor | Wayne Bros
Concrete Contractors

To ensure that a concrete job will be carried out correctly, it is always best to hire a contractor contractor. You can pour concrete into a mold to form predetermined shapes when you mix it with water. These shapes are essential and useful for innovative and yet simple construction. When mixing though, one most important thing to know is the specific and precise ratios in which to mix the concrete. This specific skill-set and professional experience are what you get if you hire a concrete contractor to have a concrete job done.

How to Hire a Concrete Contractor
Make sure that your community civic authorities allow you any kind of construction. Once these two have been accomplished it is now the right time to get a contractor for your project involving concrete. A good concrete contractor is best found through references. Make sure to ask all your friends and relatives in the area. If you cannot do this, then you can always call the local commercial directory to gather a list of contacts for contractors who operate within the area. Once you have the contacts then you have to talk to each of them so you can explain the job then ask them for quotes and references.

One way to know who to choose is going for the one contractor that is both experienced and is affordable. Simply choose the services of a concrete contractor that proves to have had successfully accomplished jobs that can qualify them but must be affordable for your budget. Narrow your list to make it easier and keep the three most preferable concrete contractors.

The Data Center Construction Boom

Posted: 29th July 2011 by wayneadmin in Construction
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Data Center ConstructionThe vast warehouses of computers that power the Internet need more space and they need it now. This is a growing market known as cloud computing services which has sparked a boom in data center construction. Cloud-computing, a catchall term for data and programs accessed over the Internet is a large driver of that increase. Cloud computing services include streaming videos, online email programs, and corporate applications that are hosted on outside computers.

Data Center Construction Outlook
According to Digital Realty Strust, Inc., survey findings point to strong demand for data center space this year and next year as a large majority of enterprises expand their IT infrastructure. One of the most interesting pieces of data in this study is the lead role that power is now playing in these expansions. The need for additional power has become the main driver for data center expansion plans as companies seek facilities with adequate power and favorable utility rates to control operating costs. (http://bit.ly/aygMau)

For more information on Data Center Construction contact Wayne Brothers Inc. or visit our website to learn more.  www.waynebros.com

Concrete Test Data

Posted: 21st June 2011 by wayneadmin in Construction, concrete
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Concrete Test Data | Wayne Bros.Why We Test Concrete
When dealing with concrete, until the structure has been in service for awhile and experienced a few seasons of freezing or thawing, or the concrete has been loaded to a significant fraction of its design load, the actual long-term performance of the concrete is unknown, therefore, we need test scores such as air content, unit weight, and compressive strength to give us confidence.

How to Prepare for the Test
First start by planning a convenient work zone for the test technician. Things run smoother when it’s easier for the technician to properly sample concrete, perform air and slump tests, make cylinders, and store them in a safe, temperature-controlled environment.

Un-even or un-level surfaces are miserable for slump and air tests, and bad conditions usually increase the apparent slump. The same bad ground makes it harder to consolidate a cylinder.

Of course the actual conduct of the tests is in the hands of the testing technician, which is why most of our standard specifications require certification. Top-grade testing companies do a great job of making sure their people are well trained and certified, but it does not hurt the contractor to reinforce this need and even to verify certification.

What is Green Concrete?

Posted: 23rd May 2011 by wayneadmin in Construction, Green, concrete
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Pervious Concrete Great for the EnvironmentIn response to growing environmental and economic forces, architects, engineers, developers and owners are seeking efficient, innovative building solutions that conserve non-renewable resources. Increasingly, concrete is being recognized for its strong environmental benefits in support of creative and effective sustainable development.

When considering the lifetime environmental impact of a building material – extraction, production, construction, operation, demolition and recycling – concrete is an excellent choice to meet these goals.

Pervious Concrete
Allows for maximum water penetration and will eliminate stormwater run-off.  A major environmental quality concern.  Pervious concrete pavement is a unique and effective means to address important environmental issues and support green, sustainable growth. By capturing stormwater and allowing it to seep into the ground, porous concrete is instrumental in recharging groundwater, reducing stormwater runoff, and meeting U.S. Environmental Protection Agency (EPA) stormwater regulations.  While pervious concrete can be used for a surprising number of applications, its primary use is in pavement.

Concrete Construction Services

Posted: 2nd May 2011 by wayneadmin in Construction
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Concrete construction Services | Wayne Bros.Many business owners understand that mixing, pouring and designing concrete landscapes takes skill and knowledge, this is why they rely on specialized concrete companies. Even the simplest concrete job requires a certain level of care and professionalism. Finding the right concrete contractors can be difficult in a city like Kannapolis or Charlotte NC where there are multiple companies offering these services.

With research and consideration of a company’s past work, it should not be too difficult to find the right contractors to do any sort of concrete job. One of the best ways to look for a contractor is to go online, this allows you to look at pictures of their work and contact the company for price quotes or other information. The concrete contractors should be able to show the areas of expertise they offer, if they specialize in decorative concrete or are more geared towards industrial work such as structural concrete. Another great source of information about a concrete construction services is the contractor’s memberships in professional associations and other affiliations. Concrete companies whom are members of some of the most prestigious contractors’ associations can provide the assurance that they will be able to provide quality work.

Working with concrete requires a great deal of skill and knowledge – not just anyone can be trusted to fulfill all your concrete needs. Luckily the Internet provides a great deal of information to help find the perfect contractors for any concrete project.